Magirus ladder failure in Germany caused by worn extension ropes
Iain Hoey
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Investigation attributes injury to rope fatigue
An incident involving a Magirus turntable ladder injured two firefighters during a training exercise in Preetz, Germany, according to a company statement.
The event occurred on 17 October 2024 during a scheduled session at the Preetz Fire Service Technical Centre, involving personnel from the Kiel Fire Service.
Magirus has reported that investigations into the event have now been concluded, drawing on expert analysis from TÜV Süd, TÜV Nord and other independent assessors.
According to the manufacturer, the analysis confirmed that the cause of the failure was a fatigue fracture in one of the ladder’s extension ropes, followed by the failure of a second worn rope.
The company said both cables showed signs of advanced wear and lacked adequate lubrication.
Expert findings cite lack of maintenance
The final reports concluded that the damaged cables had reached the end of their service life in line with manufacturer guidelines.
Magirus stated that the condition of the ropes indicated the damage had developed over a long period and should have been detected during regular maintenance.
The company said that more rigorous inspection and lubrication procedures could have extended the service life of the ropes.
However, it added that this would not necessarily have prevented the incident.
The inspection found no faults in the vehicle’s design or structure.
No design or operator faults identified
The assessment confirmed that no operating errors were made during the incident.
Magirus reported that the training was being conducted as intended and that vehicle operation was within standard parameters.
According to the company, all findings support the conclusion that the failure was mechanical and related to maintenance rather than design.
The technical experts ruled out any structural defects in the Magirus turntable ladder model involved.
No safety alert or recall has been issued at this time.
Magirus cooperates with Kiel Fire Service
Magirus said it worked closely with the Kiel Fire Service throughout the investigation process.
The company thanked the department for its cooperation and professional engagement during the review.
It noted that communication between the organisations remained constructive throughout the inquiry.
Magirus stated that it remains available to answer any technical questions relating to the product.
It added that guidance on maintenance practices and specifications will continue to be provided on request.
Magirus responds to incident and recovery
The company confirmed its findings in a formal statement issued following the investigation’s conclusion.
Magirus said: “Magirus would like to thank the Kiel Fire Department for their objective and cooperative collaboration during the investigation.”
It added: “Magirus remains available at any time to answer questions about the product, its technical condition, and compliance with and interpretation of maintenance specifications.”
The company also addressed the individuals affected by the incident.
It said: “We wish the injured firefighter a full recovery!”
Magirus ladder failure in Germany caused by worn extension ropes: Summary
An incident occurred on 17 October 2024 during a training session involving a Magirus turntable ladder in Preetz, Germany.
Two firefighters from Kiel Fire Service were injured.
Magirus said the failure was due to a fatigue fracture in an extension rope.
A second rope failed shortly after due to advanced wear.
Both cables had reached the end of their service life.
Reports were provided by TÜV Süd, TÜV Nord and other experts.
Magirus said no design or operator errors were involved.
The manufacturer thanked the Kiel Fire Service for its cooperation.
Magirus said it remains available to answer technical questions.